Introduction
- Overview of objectives and training format
Introduction to Value Stream Mapping
- The concept of Value and Value Streams?
- The benefits of Value Stream Mapping
- Selecting the Value Stream to be mapped
- The Value Stream Mapping Approach
Planning Value Stream Mapping Activity
- Scoping the Activity – beginning with a SIPOC Map
- Defining the Value Stream
- Who should be in the team
- Preparing for the activity – hints and tips
Developing the Current State Value Stream Map
- Value Stream Mapping Symbols and Conventions
- A practical step by step guide to building the current state
- Collecting process data
- Understanding the Value Stream Lead time and cycle time ratio
- Identifying and documenting key issues
- Modifying the approach for mapping transactional processes
- Case Study Exercise: Developing a Current State Map
Analysing the Current State
- Analysing load vs. capacity
- Identifying bottlenecks and bottleneck management
- The concept of takt time and work balancing
- Determining manning levels
- Finding the root cause of identified issues
- Case Study Exercise: Analysing the Current State Map
Steps for Creating a Future State Map
- Creating a future state vision
- Developing a ‘must be’ list
- Improvement strategy and timescales
- Principles for creating continuous flow
- Developing and monitoring the future state implementation plan
Ongoing Value Stream Management
- The role of the Value Stream Manager
- Driving the continuous improvement cycle