APQP/PPAP

Overview

This course concentrates on the essentials of APQP & PPAP process required to set-up new product development in accordance with QS9000.

It is suitable for anyone involved in managing, planning, designing or implementing new product designs and corresponding manufacturing processes. It covers the 5 phases of APQP & PPAP – making links to supporting tools such as QFD, FMEA, & the ‘Quality Umbrella’. Following attendance, participants will gain:

  • An understanding of the AIAG ‘APQP’ & ‘PPAP’ manuals and their overall requirements.
  • The development of a Training Needs Analysis for tools such as FMEA, SPC & MSA.
  • A gap analysis of each of the 5 phases between the APQP/PPAP requirements & current practice within the client company
  • A draft action plan for any work identified as being required, based on the assessment of gaps, for example in relation to the company’s New Product Introduction Process.

Course Content

Introduction

  • Course & delegate objectives
  • Quality planning: why / who / how ?
  • Product quality planning timing chart

 

APQP Phase I: Plan & Define Programme

  • Inputs & outputs: (Inputs for section II)

 

APQP Phase II: Product Design & Development

  • Outputs: (Design) FMEA, design review
  • Outputs: (APQP Team)
  • Control plan, cause & effect diagram

 

APQP Phase III: Process Design & Development

  • Outputs: measurement system analysis

 

APQP Phase IV: Product & Process Validation

  • Outputs: variation, process capability

 

Part Approval: PAP

  • PPAP manual
  • Reporting requirements
  • Submission, records

 

APQP Phase V: Feedback, Assessment, Corrective Action

  • Outputs: Improved; QCD & APQP process.
  • Management support, ‘throughout’

APQP/PPAP

No dates available. Please contact us for more information.

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    In-company

    Duration:

    4 hours

    Ideal for group training

    Customised per company

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