Design FMEA for Aerospace Suppliers

Overview

FMEA is a mandatory requirement for many aerospace suppliers - providing a process for categorising failures in order to prioritise items of risk. This practical workshop will step delegates through a case study-based workshop - learning how to analyse the product functions in terms of risk, identify failure modes and effects, and understanding how to set priorities using the severity rating scale.

Course objectives:

  • Introduce the concept and types of risk management
  • Practise the FMEA method
  • Understand the links between the FMEA types
  • Learn how to generate a validation plan
  • Know how special characteristics are managed
  • Understand how FMEA links with other quality tools
  • Recognise what is best practice in FMEA management

Course Content

The Concept of Design Risk

  • Introducing the fundamentals of engineering risk management

Risk Management Types

  • Various types of risk analysis that are available to the engineer

FMEA Types

  • How FMEA practice is used to establish a foundation for improvement and decision making

The AS13100 / RM13004 Standard

  • What standard is being used?

The FMEA Method

  • The use of a common approach

Project Design Risk Review

  • How can DFMEA practice help a product development project?

Structure Analysis

  • What level of detail is to be analysed?

Functional Analysis & Requirements

  • Defining success

Failure Modes

  • Defining the places to be avoided

Effects & Severity

  • Giving the Failure Modes priority

Causes, Prevention Control & Occurrence

  • What potential design weaknesses could lead to the Failure Mode and their likelihood

Detection Control & Detection

  • How is it known that the design is right?

Current Risk

  • Review the FMEA story to determine where mitigating action needs to be taken

Action Creation, Review & Planning

  • Recommend actions. Review, authorise and plan them

Residual Risk

  • Determine action impact on overall design risk

Reference Content

  • How to create a stock of DFMEA content that can be used for a particular product type

Verification Plans

  • Using DFMEA Detection Controls as the foundation for Verification Plan

Design FMEA for Aerospace Suppliers

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    In-company

    Duration:

    10.5 hours

    Ideal for group training

    Customised per company

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